Corrugated Box Manufacturer New Zealand
We are a leading corrugated box manufacturer in New Zealand, providing high-quality packaging solutions to businesses of all sizes. We have over 20 years of experience in the industry, and our team of experts is dedicated to providing you with the best possible service.
We are committed to providing our customers with the highest quality corrugated boxes. We use only the finest materials and our manufacturing processes are strictly controlled to ensure that our products meet the highest standards.
We are also committed to sustainable practices. We use recycled materials whenever possible, and we have a comprehensive recycling program in place. We are also working to reduce our environmental impact by using energy-efficient machinery and practices.
Products Offered by Gryffyth Packaging
Gryffyth Packaging is a leading corrugated and carton packaging solutions provider in New Zealand. We offer a wide range of services, including:
We can custom-design and manufacture corrugated boxes to meet your specific needs. Our packages are made from high-quality materials and construction and are designed to protect your products during shipping and storage.
We also offer a variety of carton boxes, including single-wall, double-wall, and triple-wall boxes. We can also custom-design carton boxes to meet your specific needs.
We offer a variety of PP boxes to meet the needs of our customers. We can custom-make boxes to your exact specifications, or we can offer you a selection of standard sizes and styles.
We offer tape manufacturing services to meet the needs of our customers. We can manufacture a variety of tapes including Masking tape, Duct tape, Packing tape, etc.
Types of Corrugated and Carton Boxes Available at Gryffyth Packaging
We offer a wide variety of corrugated and carton boxes to meet the needs of our customers. Here are some of the most popular types of boxes that we offer:
Single-wall boxes
These are the most common type of corrugated box. They are made with one layer of corrugating medium between two layers of liner board. Single-wall boxes are lightweight and relatively inexpensive, making them a good choice for shipping light or delicate items.
Double-wall boxes
These boxes are made with two layers of corrugating medium between three layers of linerboard. They are stronger and more durable than single-wall boxes, making them a good choice for shipping heavier or more fragile items.
Triple-wall boxes
These boxes are made with three layers of corrugating medium between four layers of liner board. They are the most robust and durable corrugated box, making them a good choice for shipping heavy or delicate items.
Single-face boxes
These boxes have one layer of corrugating medium on one side and two layers of liner board on the other. They are less strong than different types of corrugated boxes, but they are lightweight and inexpensive, making them a good choice for shipping flat items.
ECT boxes
These boxes are designed to withstand high compressive forces. They are often used for shipping heavy or bulky items.
Fluted boxes
These boxes have a wavy pattern on the outside of the box. This pattern provides additional strength and cushioning.
Bliss boxes
These boxes are self-locking boxes that do not require any tape or glue to be assembled. They are a good choice for shipping items that are not fragile.
Die-cut boxes
These boxes are custom-shaped boxes that are cut to the exact dimensions of the product being shipped. They are a good choice for shipping products that have irregular shapes or sizes.
Our Manufacturing Process of Corrugated and Carton Boxes
At Gryffith Packaging, we take pride in our manufacturing process. We use the latest technology and equipment to produce high-quality corrugated and carton boxes that meet the needs of our customers.
Our manufacturing process begins with the production of paperboard. We use high-quality wood pulp to make our paperboard, which is then processed through machines to create the desired thickness and strength.
Next, we produce the corrugating medium. This is the wavy layer that gives corrugated boxes their strength and cushioning. We use a particular type of paperboard to create the corrugating medium, and we control the thickness and wave pattern to ensure that our boxes meet the specific requirements of our customers.
Once the paperboard and corrugating medium have been produced, they are assembled to form a corrugated box. We use a variety of machines to cut, score, glue, and fold the paperboard to create the desired box shape.
Finally, we print the boxes with the customer's logo, product information, or other graphics. We use a variety of printing methods to ensure that our boxes look their best.
Our manufacturing process is designed to be efficient and environmentally friendly. We use recycled materials whenever possible, and we take steps to reduce waste and emissions.
Here are some of the steps involved in our manufacturing process:- Papermaking: We use high-quality wood pulp to make our paperboard. The pulp is processed through machines to create the desired thickness and strength.
- Corrugating: We create the corrugating medium by running a sheet of paperboard through a series of rollers that create a wavy pattern.
- Assembling: The paperboard and corrugating medium are then assembled to form a corrugated box. We use a variety of machines to cut, score, glue, and fold the paperboard to create the desired box shape.
- Printing: We print the boxes with the customer's logo, product information, or other graphics. We use various printing methods to ensure that our boxes look their best.
- Quality control: We inspect all of our boxes for defects before they are shipped to our customers. We use various methods to ensure the quality of our boxes, including visual inspection, dimensional measurement, and strength testing.
Quality Control Measures in Corrugated and Carton Box Manufacturing
At Gryffith Packaging, we take quality control very seriously. We have a comprehensive quality control program in place that ensures that all of our corrugated and carton boxes meet the highest standards.
Our quality control program includes the following measures:- Inspection of raw materials: We inspect all of our raw materials, including paperboard, glue, and printing inks, for defects before they are used.
- Dimensional accuracy: We measure the dimensions of each corrugated and carton box at various stages of the manufacturing process to ensure that they meet the required specifications.
- Strength testing: We test the strength of each corrugated and carton box using various methods, such as the burst test and edge crush test.
- Visual inspection: We inspect each corrugated and carton box for defects, such as tears, dents, or missing glue.
- Documentation: We keep accurate documentation of all quality control checks and tests performed on corrugated and carton boxes. This documentation can be used to track the manufacturing process's quality over time and identify any areas that need improvement.
In addition to these measures, we have a team of quality control experts responsible for monitoring the manufacturing process and ensuring that all our products meet the highest standards.
We measure the quality of our corrugated and carton boxes using a variety of methods, including:
- Customer satisfaction surveys: We regularly survey our customers to get their feedback on the quality of our products.
- Complaints and returns: We track the number of complaints and returns we receive to identify areas where we can improve our quality control program.
- Internal audits: We conduct regular internal audits to assess the effectiveness of our quality control program.
We can ensure that our corrugated and carton boxes meet the highest standards by implementing these quality control measures. This helps us protect our customers' products, improve customer satisfaction, and reduce the risk of recalls or product liability claims.